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Learning Hub > Parts of a modern Wind Turbine/Mill

Percentage wise parts in a modern Wind Turbine  

  • Rotor 20%
  • Nacelle 34%
  • Tower & Foundation 20%

A  typical 1.5 MW wind turbine

  • Tower height 80 meters
  • Rotor assembly (blades and hub)  - 22,000 kg
  • Nacelle -52,000 kg
  • Tower base diameter 15 m
  • Thickness at centre 2.4 m
  • Tower base construction using 26,000 kg of reinforcing steel and contains 190 cubic meters of concrete. 


Parts are as Follows

1. Rotor blades- capture wind's energy and convert it to rotational energy of shaft 

2. Shaft- transfers rotational energy into generator

3. Nacelle- casing that holds: 

4. Gearbox- increases speed of shaft between rotor hub and generator

5. Generator- uses rotational energy of shaft to generate electricity using electromagnetism

6. Electronic control unit(not shown) - monitors system, shuts down turbine in case of malfunction and controls yaw mechanism

7. Yaw controller(not shown) - moves rotor to align with direction of wind

8. Brakes- stop rotation of shaft in case of power overload or system failure

9. Tower- supports rotor and nacelle and lifts entire setup to higher elevation where blades can safely clear the ground 

10. Electrical equipment- carries electricity from generator down through tower and controls many safety elements of turbine.

 

The power output goes to a transformer, which converts the electricity from the generator at around 700 Volts (V) to the right voltage for the distribution system, typically between 11 kV and 132 kV.

The regional electricity distribution networks or National Grid transmit the electricity around the country, and on into homes and businesses.

- Anemometer: Measures the wind speed and transmits wind speed data to the controller.

- Blades: Most turbines have either two or three blades. Wind blowing over the blades causes the blades to "lift" and rotate.

- Brake: A disc brake, which can be applied mechanically, electrically, or hydraulically to stop the rotor in emergencies.

- Controller: The controller starts up the machine at wind speeds of about 8 to 16 miles per hour (mph) and shuts off the machine at about 55 mph. Turbines do not operate at wind speeds above about 55 mph because they might be damaged by the high winds.

- Gear box:  Gears connect the low-speed shaft to the high-speed shaft and increase the rotational speeds from about 30 to 60 rotations per minute (rpm) to about 1000 to 1800 rpm, the rotational speed required by most generators to produce electricity. The gear box is a costly (and heavy) part of the wind turbine and engineers are exploring "direct-drive" generators that operate at lower rotational speeds and don't need gear boxes.

- Generator: Usually an off-the-shelf induction generator that produces 60-cycle AC electricity.

- High-speed shaft: Drives the generator.

- Low-speed shaft: The rotor turns the low-speed shaft at about 30 to 60 rotations per minute.

- Nacelle: The nacelle sits atop the tower and contains the gear box, low- and high-speed shafts, generator, controller, and brake. Some nacelles are large enough for a helicopter to land on.

- Pitch:  Blades are turned, or pitched, out of the wind to control the rotor speed and keep the rotor from turning in winds that are too high or too low to produce electricity.

- Rotor: The blades and the hub together are called the rotor.

- Tower: Towers are made from tubular steel (shown here), concrete, or steel lattice. Because wind speed increases with height, taller towers enable turbines to capture more energy and generate more electricity.

- Wind direction:  This is an "upwind" turbine, so-called because it operates facing into the wind. Other turbines are designed to run "downwind," facing away from the wind.

- Wind vane: Measures wind direction and communicates with the yaw drive to orient the turbine properly with respect to the wind.

- Yaw drive: Upwind turbines face into the wind; the yaw drive is used to keep the rotor facing into the wind as the wind direction changes. Downwind turbines don't require a yaw drive, the wind blows the rotor downwind.

- Yaw motor: Powers the yaw drive.


 

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